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This paper deals with the process regarding how dehydrogenation of soot particles takes place. The measured carbon/hydrogen ratios plotted against mean-diameter of soots fall on a straight line passing through the origin. It is shown that in the course of soot particle growth CM ratio increases linearly with the particle diameter: D. This is an indication of the fact that the number of carbon grows in proportion to D3, whereas that of hydrogen is proportional to D2. It is there by concluded that hydrogen sit only on surface of soot particles.

The authors tried to use LP gas, mainly butane, as the main fuel of diesel engines to reduce soot and to maintain high thermal efficiency. LP gas was injected in the direction of the intake valve directly as a spray to prevent knocking and to preserve high charging efficiency. The newly developed electronic fuel injection provided accurate fuel control and injection timing. As a result, the dual-fuel operation produced high thermal efficiency almost identical to that of diesel engines. Soot in engine exhaust was almost negligible. Three quarters of maximum output was obtained with butane, and only small amount of gas oil for idling, in spite of an high compression ratio of 17 for gas engines. Increasing the proportion of gas oil resulted in maximum output from a diesel engine and almost no soot output.

Several types of oxidation catalyst material are tested in repeated particulate emission measurements over the US HDD transient test procedure. Particulates are effectively reduced in the initial stage of the measurements. However, particulates tend to increase when repeating the measurements. This is believed to be caused by sulfate adsorption on the catalyst surfaces. Hence, oxidation catalysts are tested after stabilizing surface adsorption. Test results show that an oxidation catalyst which forms more sulfates is not effective in reducing particulates because the sulfate increase offsets the SOF reduction effect. An effective catalyst for particulate reduction is developed by suppressing sulfate formation.

Dimethyl ether (DME) has been attracting notable attention as a clean alternative fuel for diesel engines. The authors developed a medium duty DME truck, and investigated aspects of vehicle performance such as engine power, exhaust characteristics, fuel consumption, noise, in-vehicle systems, and so on. Results indicated that higher engine torque and power could be achieved with DME compared to diesel fuel operation of the base engine at any engine speed. Results also showed that emissions decreased dramatically, to 27% for NOx, 74% for HC, 95% for CO and 94% for PM (Particulate Matter) compared to maximum allowed Japanese 2003 emission regulations. The operating noise of the DME vehicle was slightly lower than the base vehicle with diesel fuel, because the combustion noise with DME was decreased compared to with diesel fuel operation. The DME vehicle was given a public license plate in October 2004, after which running test continued on public roads and on a test course.

The characteristics of a new diesel particulate filter material made of SiC were studied through engine tests in varying material properties, such as average pore diameter, and wall thickness. Compared to a conventional cordierite filter of the same size, particulate trapping efficiency is almost the same, and the pressure loss and the deterioration of fuel consumption can be reduced to about half with the optimum material properties. If the same pressure loss is allowed, the filter size can be reduced by 30%. Its good thermal conductivity prevents local temperature increases, which doubles the permissible amount of trapped particulates. As heat crack problems occurred in integral-type filters due to the high thermal expansion of SiC, a split-type filter having 49 filter segments with a square section was developed.

A heavy-duty, naturally aspirated diesel engine was converted into a turbocharged, aftercooled, compressed natural gas engine. Engine test results show that excess air ratio and ignition timing strongly affect NOx and THC emissions. Leaning the air-fuel mixture reduces NOx emission, but it increases THC emission and combustion becomes unstable above a certain excess air ratio. Retarding the ignition timing reduces both the NOx and THC emissions. Dual-plug ignition improves brake thermal efficiency. The NOx emission level can be reduced to meet the Japanese long-term emission regulation limit for heavy-duty gasoline engines with a sufficient safety margin by appropriately selecting the air-fuel ratio and ignition timing so as to keep the THC emission level below the regulation limit without using any after-treatment. The engine full torque characteristics were almost the same as the base engine throughout the engine speed range, while the maximum exhaust gas temperature was lower.

This study establishes the feasibility of improving the motion characteristics of commercial vehicles by applying rear axle steering. A model-matching control algorithm for rear axle steering was used to achieve the desired yaw rate response to steering action. Simulations with a two-degree-of-freedom model evaluated the effectiveness of the control method. Results of vehicle tests on an experimental medium-duty truck with rear axle steering proved that this control method can improve vehicle yaw response. However, the simulation results did not well represent the vehicle test results, because the simulation model was too simple. Adding the roll effect to the model reduced the discrepancy between the simulation and vehicle test results.

The effects of fuel properties on diesel engine exhaust emission characteristics are investigated using eleven kinds of fuel with varying levels of sulfur and aromatic contents. Exhaust emissions from three engines are measured over the new Japanese 13-mode cycle as well as the U.S. transient test procedure. Engine test results show that reducing the fuel sulfur content decreases particulate levels. This effect is more pronounced for engines that emit more SOF. Enriching the aromatic content with dicyclic and other polycyclic compounds increases particulate, NOx, CO, and THC emissions. This particulate increase is due to the increase of SOF. Accordingly, low sulfur fuel should be produced without increasing the aromatic content, otherwise the SOF increase will offset the particulate reduction effect of the low sulfur fuel.

A diesel particulate filter (DPF) for city buses was developed that combines a SiC filter and a full-flow type burner for regeneration. Filter crack problems were averted by suppressing the peak temperature inside the filter to under 900°C. This was done by setting the maximum tolerable amount of collected particulate mass before regeneration at 50 g and controlling the burner so as to increase the regeneration gas temperature slowly up to a set value. This DPF was retrofitted to a Tokyo metropolitan bus to conduct a field test. The field test has been under way for half a year without any trouble or deterioration of system performance. THE DIESEL PARTICULATE FILTER (DPF) receives much recognition as an effective tool for reducing diesel particulates. However, its practical applications are still quite limited, because to date its durability remains immature.

The engine performance and exhaust characteristics of the DME-powered diesel engine with an injection system developed for DME were investigated. The injection pump is an inline type that can inject double amount of DME fuel compared to the base injection pump because the calorific value of DME is about half lower than that of diesel fuel. The effect of injection timing on engine performances such as thermal efficiency, engine torque, and exhaust characteristics were investigated. Maximum torque and power with DME could be achieved the same or greater level compared to diesel fuel operation. Considering over all engine performances, the best dynamic injection timings without EGR were -3, -3, -6 and -9 deg. ATDC in 1120, 1680, 2240 and 2800 rpm engine speeds respectively in this experiment.

In this report, trace levels of harmful substances, such as formaldehyde, acetaldehyde, SO2, benzene and so on, emitted from a DME fueled direct injection (DI) compression ignition (CI) engine were measured using a Fourier Transform Infrared (FTIR) emission analyzer. Results showed that the NO portion of NOx emissions with DME exceeded diesel fuel operation levels. DME fueling caused greater amounts of water than with diesel fuel operation. DME fueling was also associated with higher formaldehyde emissions than with diesel fuel operation. However, using an oxidation catalyst, formaldehyde could be decreased to a negligible level.

The authors designed and produced a new dual fuel injector that allows two different kinds of fuel to be injected. This injector contains both a throttle type nozzle and a hole type which are located coaxially. The injection timing as well as the fuel quantity can be controlled individually. The running test using two lines of gas oil brought a good reduction of NOx and exhaust smoke. The experiment using gas oil and alcohol also brought a satisfactory reduction of exhaust emission.

A reduction in vehicle weight sometimes results in a reduction in truck body torsional stiffness. Hence, the authors investigate the influence of vehicle body torsional stiffness on vehicle controllability and stability. A simulation analysis and vehicle test are carried out on a medium-duty truck, and the frequency response characteristics of the vehicle are studied by changing vehicle design parameters. The results show that a reduction in body torsional stiffness does not affect the yaw and lateral characteristics of vehicle motion, but increases the steady state gain of the front roll angle. Accordingly, even if body torsional stiffness is unavoidably lowered, appropriate controllability and stability can be maintained by increasing the roll stiffness of the front suspension, thereby reducing the front roll angle.

This paper presents the result of a theoretical study on the effects of particle size distribution on the soot particle measurement method. The principal equations are rear-ranged into a concise form, and a wide variation of size distribution functions are introduced to calculate the effects. It was found that the mean extinction coefficient is very weakly dependent on the shape of size distribution functions and can be approximated to that for the Sauter mean diameter with insignificant error. The volumetric density of soot particles can be obtained by light transmittance measurement on a single wavelength, and this is affected only by the estimated value for the Sauter mean diameter. The error due to the estimation is under 5%. On the other hand, it was found that the light transmittance measurement is insufficient to obtain size distribution or the Sauter mean diameter of soot particles.

Evaporative cooling was applied to a heavy duty diesel engine to investigate the feasibility of this cooling method. Engine test results showed the following benefits of this cooling method: Reduction of the size of theradiator and cooling fan is feasible. The maximum temperature of the combustion chamber wall did not increase, though the coolant temperature rose by 20°C. The fuel consumption could be reduced especially at partial load. Engine warm-up performance was significantly improved. An oil cooler rig test was also conducted to investigate the heat transfer characteristics of the oil cooler with evaporative cooling.

For the purpose of reviewing the research trends of vehicular engines in Japan, the data of engine data books were put into the computer to calculate the data and to create graphs. The engine characteristics were systematically investigated and the trends of engines were well grasped with exhaust gas and noise regulations.

Detailed chemical kinetic model of hydrogen peroxide (H2O2) into diesel exhaust gas has been executed to investigate its effect on the removal of nitric oxide(NO) by changing exhaust gas temperature and H2O2 addition amount. Flux analysis has also been done to clarify which reaction mainly affects NO-to-NO2 conversion. From the results of this study, it is shown that the optimal temperature condition to maximize the removal of NO exists near at 500K for OH addition condition, while that for H2O2 addition exists near at 800K. It is also shown that temperature window for the removal of NO becomes widened as the initial temperature of the exhaust gas increases, and NO-to-NO2 conversion rate decreases in proportion to the concentration of hydrocarbon(HC), although that of the total NOx remains the same level regardless of HC concentration. Finally, it is shown that HO2 + NO → NO2 + OH is mainly responsible for NO-to-NO2 conversion.

To find more effective lean mixture preparation methods for smokeless and low NOx combustion, a numerical study of the effects of in-cylinder flow field before injection on mixture formation in a premixed compression ignition engine was conducted. Premixed compression ignition combustion is a very attractive method to reduce both NOx and soot emissions, but it still has some problems, such as high HC and CO emissions. In case of early direct injection, it is important to avoid wall wetting by spray impingement, which can cause higher HC and CO emissions. Since it is not easy to examine the effects of initial flow and injection parameters on mixture formation over the wide range by practical engine tests, a computer program named “GTT (Generalized Tank and Tube)” code was used to simulate the in-cylinder phenomena before autoignition.

A feasibility study of an LPG DI diesel engine has been carried out to study the effectiveness of two selected cetane enhancing additives: Di-tertiary-butyl peroxide (DTBP) and 2-Ethylhexyl nitrate (EHN). When more than either 5 wt% DTBP or 3.5 wt% 2EHN was added to the base fuel (100 % butane), stable engine operation over a wide range of engine loads was possible (BMEPs of 0.03 to 0.60 MPa). The thermal efficiency of LPG fueled operation was found to be comparable to diesel fuel operation at DTBP levels over 5 wt%. Exhaust emissions measurements showed that NOx and smoke levels can be significantly reduced using the LPG+DTBP fuel blend compared to a light diesel fuel at the same experimental conditions. Correlations were derived for the measured ignition delay, BMEP, and either DTBP concentration or cetane number. When propane was added to a butane base fuel, the ignition delay became longer.

Flame propagation characteristics, in a heavy-duty type LPG lean burn SI engine, were investigated by simulation methodology, using the global one step and the ten step chemical kinetic reaction mechanisms, respectively. The swirl ratio and equivalence ratio were varied to investigate their effects on flame front speed. The effect of increased swirl intensity on flame speed was very minor at ranges of equivalence ratio of this study. Flame front shape, however, was affected by swirl intensity. Circular flame front formed for a higher swirl ratio, which is in a qualitative accordance with that of measurements. Comparison between calculation and measurements of flame propagation characteristics shows a good agreement for both the global one step and the ten step chemical kinetic model. This work concludes that the reduced chemical kinetic reactions, consisting of ten steps, is useful for flame propagation study in an LPG SI engine.